Chapter 74: Shipbuilding Project
“Why can’t we afford it?” Roland asked, looking at the analysis Barov had set on his desk.
Barov cleared his throat. “A brig costs eighty to a hundred and twenty gold royals in manufacturing alone, Your Highness. Add the crew wages — captain, helmsman, sailors — and you reach two hundred, easily. The town hall’s current balance after the Willow Town trade is three hundred and fifteen gold royals. Spending half of it on a vessel would leave us unable to pay the militia.”
“I told Willow Town I didn’t need sailors or a helmsman.” Roland tapped the table. “I don’t need a captain. I need the boat.”
“That is precisely the difficulty.” Barov’s voice carried the patience of a man who had been explaining the same thing for several months through different conversations. “In this industry, the ship and its crew are almost never separated. The owner is typically also the captain — either a merchant working the trade routes, or a nobleman who employs a deputy. Their crew are hired on contracts of one to three years, paid in advance. If a captain sells you the boat and walks away, he loses the prepaid wages of every sailor he’s released. For a hundred gold royals, that is a loss most men won’t accept — even among the nobility.”
“You said most of the time.”
“There are two exceptions.” Barov folded his hands. “A merchant in urgent financial need may disband his crew and sell quickly. Or an owner replacing an old vessel with a new one may sell the old hull separately. Both situations occur. Neither is common.”
Roland was quiet for a moment. “The new vessels — where are they built?”
“Port of Clearwater. Seabreeze District. Farsight Point. Any city with a dockyard.”
All of them impossible. Too far, and without a crew, no way to bring the hull back. He nodded slowly. “I’ll need to think about it.”
Barov left.
Roland sat with the problem. Ships were not optional. The cannon was nearly useless without a way to move it fast enough to matter — the roads in this territory were ruts in dry seasons and trenches in wet ones, and even the best roads anywhere couldn’t absorb the weight of artillery the way water could. Duke Ryan’s army would march at the pace of farmers-turned-soldiers. The artillery would fall behind even that. The only way to arrive ahead of an enemy was to travel the river.
He spread a fresh sheet of paper.
Requirements: able to carry two cannons and thirty people. River use only — shallow draft, stable. Easy enough to operate that militia could learn it in a few weeks.
He wrote them down, then looked at them. The answer was obvious. A flat-bottomed barge.
He had seen barges on rivers all his life — wide, low, piled with sand or gravel until the railing was barely above the waterline, indifferent to current, towed when the wind failed them. Simple in conception. The problem was not the design; it was the material.
He wrote down three options: wood, iron, concrete.
Wood was the natural beginning of any shipbuilding tradition — everything from the first log raft to a ship of the line had started there. It was also the material he knew least. He had no trained shipwrights, no knowledge of how to properly shape and seal a hull. Without expertise, what he could build would be a large raft at best, and a large raft that fell apart at the worst possible moment was worse than no vessel at all. Cross wood off.
Iron could work. Anna could weld — seamlessly, at temperature, with the precision of a machine — and a welded iron hull with a crisscross keel would be rigid enough for river work. But iron was needed for everything else first. Steam engines, cannon barrels, tools. He was not yet at the point where he could afford to melt his reserves into a boat. Last resort only.
That left concrete.
The city wall was finished, and the raw materials surplus had not been fully allocated. Anna could calcinate the lime as needed. The process was straightforward in principle: build a wooden template, fill in iron bar reinforcement, pour and cure. The technique required no specialized shipwright knowledge, only good template construction and patience. Concrete boats existed — he had read about them somewhere, a footnote in engineering history, a technology that had been discovered and then forgotten, used in the ancient world and not again for centuries. They did not rust. They required almost no maintenance. And in a river, where depth could be controlled and hulls never had to withstand ocean swells, the weight disadvantage over wood mattered very little.
He picked up his pen and began to draw.
The shed near the Chishui River was plain and functional — four walls against the wind, charcoal braziers keeping the interior above freezing so the concrete would cure properly. The wooden template of the hull was already assembled when Roland arrived: a bow shaped in a smooth curve to reduce drag, a squared aft to maximize load area, the whole form eight meters wide with a length-to-width ratio of three to one. Compared to any traditional vessel it was absurdly fat. Roland did not care. A river barge didn’t need to be graceful.
Two masts rose from the centerline, seated in the deck and connected down to the iron framework running the length of the hull. A reserve rudder was mounted at the stern. Everywhere inside the template, iron bars crossed at right angles — Anna had welded each intersection clean, creating a continuous rigid armature through the whole structure.
“You’ve never built anything like this,” Anna said. She was looking at the template with genuine interest — the same expression she turned on every new problem Roland put in front of her. Not uncertainty. Assessment.
“Neither has anyone here,” Roland said. “Which means we can’t do it wrong.”
She considered this. “That isn’t how that logic works.”
“It means we have no bad habits to unlearn.”
A pause. The ghost of something — not quite a smile. She turned back to the template.
The workers poured the first batch of concrete into the basin-shaped form. The material filled the space the way water fills a bowl — covering the keel, rising around the iron bars, settling against the wooden walls that would become the cabin sides. When it cured, those five-meter walls would be the hull. The whole thing would look, until launched, like an outsize bathtub.
None of the workers — carpenters, assistants, the two men managing the charcoal — could quite stop looking at it. The same material that had gone into the town wall, the same grey mixture that had hardened into something that stopped arrows and held off demonic beasts, was now sitting in the shape of a boat.
Roland stood at the edge of the frame and watched the pour.
It will float. He was almost certain it would float. The mathematics were right, the material density was manageable, the hull geometry should displace enough water. Almost certainly.
He turned that probability over in his mind the way a coin turns over in a hand, and said nothing.
Chapter 74 Shipbuilding Project
“What? Why aren’t we able to afford to buy it?” Roland asked while going
through the analysis of his request to obtain a two masted ship, which had
been put on the table within his office.
Barov cleared his throat and then he explained, “Your Highness, it’s
impossible. A brig costs between 80 to 120 gold royals, but this would only
be the manufacturing cost. We also have to take into account the wages of the
crew. Taking all additional costs into consideration we would need to pay up
to 200 gold royals. “
“Didn’t I say we don’t need sailors or a helmsman? We also don’t need a
captain; we just need to buy a boat!” Roland exclaimed while knocking on
the table to underline his point. With the help of Wendy, he wouldn’t need so
many people to drive the boat. River sailing vessels mostly sailed in only
one direction. So, to operate it, only the sails had to be set, which made
helmsmen and sailors redundant. However, since we can control the wind,
why should I be afraid that we can’t move forward?
“Your Highness, there aren’t any offers of that kind, at least not in Willow
Town.” Barov carefully explained, “It seems that you don’t know enough
about this industry. In general, the owner of the ship is also its captain. He
might be a merchant or he may be part of the nobility. If they belong to the
former group, they will travel between all of the major cities or towns that
have a marina, to sell or buy goods. If they belong to the latter group, they
would typically recruit a deputy captain who was looking for a boat.
Employees won’t be paid on a monthly basis. Instead, their salary would be
paid for one to three years all at once.”
“Most of the time, the boat and the crew are tied together. You intend to
purchase a vessel from a captain, but without the crew he had already hired,
so the salary he had already paid will be his loss. Even for a member of the
aristocracy, 80 gold royals isn’t a small amount of money. After the trade
with Willow Town at the beginning of the month, the town hall now has a
balance of 315 gold royals, but if we spend half of it to buy a boat now, we
won’t be able to pay the salaries of the militia.” The assistant minister
explained without pause, but afterwards, he had to first take a big gulp of ale.
After thinking about what he had heard, Roland asked “You said most of the
time …”
“Yes,” Barov nodded, “There are two cases when boats will be sold without
their crew. The first would be when the merchant is in an urgent need of
money, and they have to sell all of their property. They will start by
disbanding their crew, and then they will try to sell the ship as quickly as
possible. In the second case, the owner wants to replace their old boat with a
new one. Both cases would be a good opportunity, but I have to say that this
kind of situations is very rare.”
“Wait,” Roland frowned, “you said to buy a new boat … So in this case,
where do these ships come from?”
“Port of Clearwater, Seabreeze District, Farsight Point. Only cities with a
seaport that have a dock are able to produce new ships.”
Hearing this Roland kept silent for a moment and thought everything through.
So this was the original meaning of, “within Willow Town, it’s impossible to
find such a deal.” However, I also can’t afford to travel to any of the port
cities; they’re too far away, and if I don’t hire a crew, how would I get the
ship back to Border Town?
“Since this is the case, I will have to think about it.”
When the assistant minister saw that the Prince was lost in thought, he
quickly left the room.
Within Roland’s plan for the future, ships played an irreplaceable part. If
there wasn’t a quick and conventional way to transport the artillery, he
wouldn’t be able to use them in battle. Generally, the Duke’s troops were
built up from the stronghold’s troops, mercenaries, farmers and knights. So,
inevitably their marching speed was slow when they had to move.
But, the artillery would be even slower. Just like Carter had said, as soon as
they hit a pothole the artillery couldn’t be moved any further– during this time
and age, there weren’t any asphalt roads, there wasn’t even a stone road.
During this time, the people would walk more, producing many trails. During
sunny days they would be lucky, but when it rained, the path became muddy.
In the end, like always, would he have to rely on himself?
Roland spread out a piece of paper, writing down the needed specifications.
Firstly, the ship has to be able to carry one or two cannons in addition to
thirty people, but it wouldn’t be powered mechanically, only with sails.
Secondly, since the ship would be used only in rivers, it would need to have
a shallow and stable hull.
Thirdly, it had to be easy to operate so that the members of the Militia could
handle it after a short training.
Considering all these points, the only possible answer was a flat-bottomed
barge …
The draft in front of Roland was very shallow; it was a ship with a very low
center of gravity that could be seen on almost all of the river routes. In the
past, he had seen many loaded with piles of sand or gravel, and their railing
was almost level with the surface of the water. And as long as there was a
tugboat, it would be able to pull a barge.
After determining type of the ship, the next key point was to determine which
material should be used when building the ship.
Roland wrote down three different options: Wood, Iron, or conrete.
Boats made of wood belonged to the earliest of the nautical technology tree.
From a raft to a masted battleship. From sailing on either the river or the sea,
wooden boats could be used everywhere. Unfortunately, Roland didn’t know
how to use a log to build a flat-bottomed ship, and neither did he have any
skilled craftsmen. If he relied on what he knew and on his craftsmen, he
would only be able to make a large raft which could fall apart at any moment.
Ships made out of iron were built similarly to houses, always taking two
beams which were arranged in a crisscross pattern, constituting a keel. The
keel formed would then be coated with sheets of iron. Since Anna could do
the welding; the overall stiffness was guaranteed. However, this approach
would deplete the already small iron reserves. So this could only be the last
resort, as building steam engines and cannons was a much more appropriate
choice.
Then building boats out of concrete would be the last option – since the city
wall construction was already finished, there was now a surplus of raw
materials. As long as Anna had the time to calcinate, they would have enough
concrete for one or two ships. The construction process would also be much
easier than that of iron-boats. As long as they were able to produce a wooden
template which could be reinforced with iron bars, they could quickly fill it
with concrete. Even in this rural area, they could easily create several fishing
boats out of concrete. Compared to iron ships, they wouldn’t rust. With this,
the ship wouldn’t even need much maintenance. Even though a concrete ship
could be built at a low cost, it would still be strong and durable. Even if he
had never learned how to make big ocean-crossing ships, a river sailing ship
didn’t need a high level of technological knowledge. So, building it shouldn’t
be a problem, right?
Picturing all the details in his mind, Roland picked up the quill and rapidly
began to draw sketches of the barge.
……
An area with a shed near the Shinshui River was hidden by walls.
In order to facilitate the launching process, Roland located the shipbuilding
area as close to the river as possible.
The shed offered shelter against wind and snow and contained two basins for
burning charcoal to keep the temperature from falling too far and destroying
the hardening effect.
The carpenters had already pieced together the wooden template of the hull –
the bow was formed in a circular design in order to reduce forward
resistance, the aft instead had a square design meant to increase the load
area. The boat had a length to width ratio of 3:1 and was built with a width
of 8m. Compared to the traditional ratio of 8:1, it was simply a fat boat. In
the center, they had set up two masts. The masts were inserted into the deck
and connected to the iron beams of the ship. At the deck, they had placed a
reserve rudder. Everywhere, the hull was strengthened with crisscrossing
iron bars.
Even though they didn’t have any iron wire, it didn’t matter since Anna had
welded all the iron crosses firmly, to form an iron structure which was
connected throughout the whole bridge.
When the template and the reinforcements were ready, Roland ordered the
workers to start filling it up.
The concrete was poured into a basin-like template. The middle was flat, but
the surrounding walls were five meters higher, forming the cabin walls. At
first glance, it just looked like a uniquely shaped bathtub.
All people who were involved in the construction, including Anna, had never
thought that this strange material, which was used to build the walls, could
actually also be used to build ships.
TN:
Information to Concrete Ships
This information I wanted to give to you for a long time. Why is it realistic
that the MC can invent concrete? When you click on the link, you will
discover that concrete was a lost technology during the middle age.